V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves

V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves are specifically designed for sanitary and hygienic applications where cleanliness, precision, and efficiency are critical. Engineered for use in industries such as food and beverage, pharmaceutical, and biotech, these valves provide a smooth, crevice-free internal surface to prevent contamination and ensure optimal flow. The combination of V-Tork pneumatic or electric actuators with a high-quality stainless steel body enables automated and precise control of process fluids, reducing downtime and manual operation.
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Key Features

Key features and beenfits of V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves.
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Key Features

Made from high-grade stainless steel, these valves provide superior resistance to corrosion and bacterial buildup. Their polished internal surfaces ensure easy cleaning, making them ideal for sanitary applications where hygiene is a top priority.
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Key Features

Designed for compatibility with V-Tork pneumatic and electric actuators, these ball valves deliver efficient, hands-free operation. Their fast response times and precision actuation help maintain consistent process flow, reducing human intervention.
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Key Features

Available with either Tri Clamp fittings for quick and secure connections or Weld OD ends for permanent, sanitary installations. These options provide flexibility in setup, allowing seamless integration into existing pipeline systems while ensuring leak-proof performance.

V-Tork Documents

  • Document
Brochure

V-Tork New Series Pneumatic Actuator
  • Document
Certificate

SGC MD 2006/42/EC
  • Document
Certificate

ATEX TUV NORD
  • Document
Certificate

Bureau Veritas SIL 3

V-Tork Structure (click to learn more)

Industry Compliant

Our products meet the latest international standards, including ISO 5211, DIN 3337, and VDI/VDE 3845, among others. They are also fully compliant with the NUMAR standard. This ensures easy interchangeability and convenience when replacing or mounting accessories like solenoid valves and limit switches.

Rack and Pinion Tooth

The rack and pinion tooth is engineered with a superior tooth profile ratio for minimal clearance, ensuring precise driving and enhanced output power. This high-precision design delivers reliable performance and efficient power transmission.

Double Piston Rack and Pinion Systems

Utilise a rack and pinion system with double pistons to benefit from a compact design, extended operational life, and rapid functionality. The tooth surface of the piston, processed via a CNC machining centre, ensures enhanced gear efficiency and precise transmission. This leads to stable and dependable performance. Additionally, altering the rotation direction is straightforward—simply reverse the pistons, thanks to the design’s symmetrical mounting capability.

Extruded Aluminium Body

The body of the extruded aluminium is treated to resist corrosion both inside and out. A finely ground cylinder surface results in a low coefficient of friction and extends the product's cycle life significantly.

Integrate and Compact Design

Integrate and streamline your design with our compact actuator models, which use the same body and end caps for both double-acting and spring-return mechanisms. This uniformity minimises spare parts inventory, enhancing convenience for customer applications in the field. You can easily modify these actuators by adding or removing spring cartridges, making them highly adaptable and user-friendly.

Modularised Preload Spring Cartridges

Preload spring cartridges featuring a specialised coating are suitable for numerous applications, offering enhanced security and resistance to corrosion. These modular units are designed to function effectively in various environments, ensuring reliability and long-lasting performance.

Dual independent travel stoppers

Dual independent travel stoppers allow for precise and convenient external adjustments of ±5° in two directions. This enables actuators to align with the valve during both the opening and closing phases of the stroke.

Dedicated Sealing Ring

The specialised sealing ring positioned between the body and cylinder prevents initial failure due to the suction of the rubber plug. This feature enhances safety, ensures a leak-proof seal, and extends the product's lifespan.

High-quality Bearings

High-quality bearings feature reliable seals, low friction, extended service life, and a broad application temperature range.

Composite Bearings & Guides

Composite bearings and guides in both the pinion and piston guarantee precise functionality, minimal friction, and extended durability. This design effectively safeguards the output shaft against fractures.

The Pneumatic Actuator to last a lifetime

Valve Standards & Stuff
Body Material: ASTM A351 CF8M 316 Stainless Steel & Trim
Seats Material: TFM 1600® Cavity Filled Seats & Seals
Seat Approval: 3A, FDA & Wras Approved
Cleaning: Suitable for Steam Cleaning & Sterilisation to 200 Deg C
Design Standard: MSS SP-110, BS4825
Surface Finish: Chemically Polished External/Mechanical Ra 32 / 0.8um Internal
Inspection & Testing: MSS SP-110
Face 2 Face: ASME B16.10
Pressure Rating: 400 PSI

FAQ's

What are Hygienic Tri Clamp-Weld OD Ball Valves used for?

Hygienic Tri Clamp-Weld OD Ball Valves are designed for industries requiring high sanitary standards, such as food and beverage, dairy, pharmaceutical, and biotech applications. They ensure a smooth, crevice-free flow to prevent contamination.

What materials are these valves made from?

Most hygienic ball valves are constructed from stainless steel 316L, which offers excellent corrosion resistance, durability, and compatibility with clean-in-place (CIP) and sterilize-in-place (SIP) systems.

What is the difference between Tri Clamp and Weld OD connections?

  • Tri Clamp connections allow for easy disassembly, cleaning, and maintenance, making them ideal for frequent sanitation processes.
  • Weld OD (Outside Diameter) connections provide a permanent, high-integrity seal, ensuring minimal risk of leaks and contamination.

Are these valves FDA and 3A certified?

Yes, most hygienic Tri Clamp-Weld OD Ball Valves comply with FDA, 3A, and ASME BPE standards, making them suitable for sanitary applications. Always check product specifications for exact certifications.

What type of media can these valves handle?

These valves are designed for liquids, gases, and steam in hygienic applications. They work well with dairy products, pharmaceutical fluids, CIP/SIP cleaning agents, and other process media.

Can these valves be automated?

Yes, hygienic Tri Clamp-Weld OD Ball Valves can be fitted with pneumatic or electric actuators for automated control, improving efficiency and process control.

What temperature and pressure ranges do these valves support?

  • Temperature range: Typically between -20°C to 180°C (depending on seals and construction).
  • Pressure range: Usually up to 10-16 bar, but this varies by valve design and size.

What types of seals are used in these valves?

Common seal materials include PTFE (Teflon), EPDM, and FKM (Viton). PTFE is preferred for its chemical resistance, while EPDM and FKM offer better flexibility and heat resistance.

How do I choose between a 2-way and 3-way hygienic ball valve?
  • 2-way valves control on/off flow in a single direction.
  • 3-way valves are used for diverting, mixing, or distributing flow between different process lines.

What maintenance is required for these valves?

Regular maintenance includes:

  • Inspection of seals and seats for wear or damage.
  • Cleaning using CIP/SIP processes to maintain hygiene.
  • Lubrication (if required) for smooth operation.
How do I install a Hygienic Tri Clamp-Weld OD Ball Valve?

  • For Tri Clamp connections, simply secure with a clamp and gasket.
  • For Weld OD connections, professional welding is required to ensure a sanitary, leak-proof seal.

Actuated Valve Testing & Calibration

Every actuated valve assembly undergoes thorough testing and calibration by our skilled team of technical engineers before being packed and shipped. This ensures that upon arrival at your location, the assemblies are installation-ready, allowing for swift resumption of your production operations.

Frequently Asked Questions

What certifications does the V-Tork Actuator have?

The V-Tork Actuator is certified with ISO 9001:2015, SGC MD 2006/42/EC, ATEX, TUV NORD, and Bureau Veritas.

What is the primary function of the V-Tork Actuator?

The V-Tork Actuator is designed to control the movement of valves in various industrial applications, ensuring precise and reliable operation.

What types of environments is the V-Tork Actuator suitable for?

The V-Tork Actuator is suitable for hazardous environments, as it complies with ATEX certification for use in explosive atmospheres.

What are the key features of the V-Tork Actuator?

Key features include high reliability, precise control, robust construction, and compliance with international safety and quality standards.

What industries commonly use the V-Tork Actuator?

Industries such as oil and gas, chemical processing, water treatment, and power generation commonly use the V-Tork Actuator.

How does the V-Tork Actuator ensure safety in its operation?

The V-Tork Actuator ensures safety through its compliance with the Machinery Directive 2006/42/EC and ATEX standards, providing safe operation in hazardous environments.

What materials are used in the construction of the V-Tork Actuator?

The V-Tork Actuator is constructed using high-quality materials, including stainless steel and other corrosion-resistant materials to ensure durability and long service life.

Is the V-Tork Actuator customisable for different applications?

Yes, the V-Tork Actuator can be customised to meet specific application requirements, including different torque ranges, mounting options, and control configurations.

What maintenance is required for the V-Tork Actuator?

The V-Tork Actuator requires very little maintenance due to its robust design and high-quality components, however regular inspection and lubrication are recommended for optimal performance.

Can the V-Tork Actuator be integrated with existing control systems?

Yes, the V-Tork Actuator can be easily integrated with various control systems, including PLCs and DCS, for seamless operation and control.

What are the power options available for the V-Tork Actuator?

The V-Tork Actuator is available in various power options, including electric, pneumatic, and hydraulic, to suit different application needs.

How can I obtain technical support or service for the V-Tork Actuator?

Technical support and service for the V-Tork Actuator can be obtained through the manufacturer's customer service team or authorised distributors, who can provide assistance with installation, troubleshooting, and maintenance.

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V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves